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    Home | Recipes | 4th of July

    Smoked Shotgun Shells Recipe (Don't Skip The Barbecue Sauce!)

    Published: Jul 19, 2022 · Modified: Jun 6, 2023 by Sarah Mock As an Amazon Associate, I earn from qualifying purchases. This post contains affiliate links.

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    Smoked shotgun shells are one of my favorite appetizers to make on the pellet smoker. Use uncooked manicotti noodle shells and stuff them with a mixture of ground beef, spicy ground sausage, cream cheese, and shredded cheddar cheese then wrapped them in bacon.

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    smoked shotgun shells recipe stack.

    Smoke them and then painted them with bbq sauce to finish the whole thing off. I smoke mine on my Rec-Tec smoker but I know a lot of my friends have the Trager smoker and love to use it to make these, call them Trager smoked shotgun shells. Got to love good branding!

    The internet calls these, 'smoked shotgun shells' but I would have called them smoked, stuffed, bacon-wrapped shells, without the ammunition reference. But here we are.

    Make a batch of these when you are making a smoked pineapple, smoked brisket or a whole smoked turkey! Give your guests a smoked appetizer while the main even is cooking.

    Jump to:
    • 😍 Here is why this delicious appetizer is amazing:
    • 🥓 Ingredients needed to make smoked shotgun shells:
    • 📝 Ingredient notes:
    • 🔄 Substitutions
    • 🥣 Helpful Kitchen Tools
    • 🔪 How to make Smoked Shotgun Shells -Traeger Smoker Instructions
    • 📷 Shotgun Shells Recipe
    • ❄️ Storage tips
    • ♨️ Reheating Instructions
    • 📝 Frequently asked questions, answers and tips:
    • 👩‍🍳 Chef Tip
    • Smoked Shotgun Shells
    • 👩🏻‍🍳 Sarah Mock
    • Comments

    😍 Here is why this delicious appetizer is amazing:

    • The addition of the cream cheese and ground sausage will give added moisture to the beef stuffing!
    • The perfect appetizer for when you are smoking your favorite recipe and need a snack while you wait.
    • Bacon slowly renders, softening and cooking the shells while cooking to a crisp.

    🥓 Ingredients needed to make smoked shotgun shells:

    Smoked Shotgun Shells Ingredients , manicotti shells, hot sausage, cream cheese, shredded cheese, regular cut bacon, ground beef, BBQ Sauce on a wooden surface with text overlay.

    Here is a visual overview of the ingredients in the recipe. Scroll down to the recipe at the bottom for quantities.

    📝 Ingredient notes:

    • Manicotti shells - This recipe requires you to stuff raw, uncooked manicotti shells with a meat and cheese mixture. I find that stuffing raw shells is easier than stuffing a par-boiled shell.
    • Ground Beef - 85/15 is the mix that I use. For this recipe, you are going to NEED the fat in the meat to help soften and then cook the pasta shell.
    • Hot Sausage - I am using a hot Italian sausage for the recipe for added flavor but using a mild sausage or sage sausage will work as well.
    • Cream Cheese - Use full-fat cream cheese because the shells need moisture and the meat needs extra moisture.
    • Shredded Cheese - cheddar cheese is featured in this recipe.
    • Bacon - use regular cut bacon to ensure the bacon is crisp by the time the stuffed manicotti shells are done cooking.
    • BBQ Sauce - the bottled sauce is perfect for this recipe but use what you love!

    🔄 Substitutions

    For an added kick of flavor add a few tablespoons of your favorite spice or BBQ rub to the meat filling.

    Cheese - Sharp cheddar cheese, Monterey jack cheese, mozzarella cheese, jalapeno cheese or smoked gouda cheese would be delicious.

    Use cannelloni shells if you are not able to find manicotti shells.

    🥣 Helpful Kitchen Tools

    a clear pastry bag filled with meat mixture, filling a manacotti shell with meat.
    • Disposable pastry bag - makes it easier to stuff the pasta tubes.

    🔪 How to make Smoked Shotgun Shells -Traeger Smoker Instructions

    sheet pan of bbq covered smoked shotgun shells, tongs to the side, top down image.
    1. Mix the meats, cheese, and cream cheese until thoroughly combined.
    2. Fill each raw manicotti tube with the meat filling.
    3. Wrap each shell with a piece of bacon.
    4. Refrigerate the filled shells for a minimum of 6 hours or up to 48 hours.
    5. Heat your smoker to 250 using your favorite wood pellets or smoking wood chips.
    6. Place the shotgun shells wrapped in bacon onto the smoking grate or wire rack and smoke for 1 hour.
    7. Brush your favorite BBQ sauce over each shell, and raise the temperature of the smoker to 300.
    8. Cook until the bacon starts to crisp.
    9. Carefully turn over each shell, basting with BBQ sauce.
    10. Continue to baste and flip until the bacon is crisp and the sauce is sticky.

    📷 Shotgun Shells Recipe

    smoked shotgun shells on a blue plate.
    Smoked Shotgun Shell ingredients in a bowl.
    mixed meats, cream cheese, cheese in a glass bowl.
    1. In a bowl combine the ground sausage, ground beef, cream cheese and shredded cheese.

    2. Be sure the cream cheese and shredded cheddar cheese is thoroughly mixed throughout.

    a clear pastry bag filled with meat mixture, filling a manacotti shell with meat.
    a female hand holding a stuffed manicotti shell showing how full it is.

    3. Fill a disposable piping bag with the meat mixture and squeeze the seasoned meat mixture into each raw shell.

    4. Check to be sure that the meat is completely filling the shell.

    14 Smoked Shotgun Shells manacotti stuffed and resting on a making sheet.
    female hand demonstrating how to wrap the bacon around the stuffed manacotti shell for Smoked Shotgun Shells Recipe

    5. The meat will shrink as it cooks so don't be afraid to over-stuff the shells.

    6. Wrap each stuffed manicotti shell with a piece of bacon. Allow the weight of the bacon to hang and pull as you wrap it around the shell.

    14 bacon wrapped, stuffed Smoked Shotgun Shells on a baking sheet.
    smoker just opened showing the billows of smoke and the Smoked Shotgun Shells on the smoking grate.

    7. Place the wrapped shells on a baking sheet, cover with plastic wrap and allow the shells to rest in the refrigerator for a minimum of 6 hours to allow the shells to start to soften.

    8. Heat your smoker to 250 using your favorite wood pellets or smoking wood chips.

    Smoked Shotgun Shells on a grate to be smoked.
    partially smoked Smoked Shotgun Shells on the smoker grate ready for BBQ sauce.

    9. Place the stuffed shells on the grate and close the lid to trap the smoke.

    10. Allow the shells to smoke, undisturbed for one hour.

    a squirt of bbq sauce on each of the Smoked Shotgun Shells on a smoker grate.
    silicone brush brushing on BBQ sauce onto a single Smoked Shotgun Shell.

    11. After 60 minutes, squirt a line of BBQ sauce on each smoked shell.

    12. Raise the temperature of the smoker to 300. Brush the sauce from edge to edge, including the pasta to keep the shell from overcooking and getting crunchy.

    Smoked Shotgun Shells turned over, ready for more BBQ sauce.
    a grate full of Smoked Shotgun Shells brushed with BBQ sauce and the bacon is crisp.

    13. Cook for 10 minutes, allowing the bacon to crisp and the sauce to concentrate.

    14. Flip each shell, brushing on more barbeque sauce.

    a grate full of Smoked Shotgun Shells brushed with BBQ sauce and the bacon is crisp.
    blue plate filled with 14 caramelized smoked shotgun shells.

    15. Bake for an additional 10 minutes until the bacon is crisp.

    16. Be sure the internal temperature of each stuffed shell reaches 165F. Brush more sauce on each shell until your desired crispness and coating is achieved.

    ❄️ Storage tips

    Be sure to cover the shells with plastic wrap or keep them in a zip-top bag for up to 48 hours before smoking.

    ♨️ Reheating Instructions

    If you have any leftovers, you can microwave them on 50% power in 30-second increments until heated through. But I found the best way to reheat is in the oven.

    📝 Frequently asked questions, answers and tips:

    smoked shot gun shell pasta wrapped in bacon, cut in half with a pair of tongs holding it.
    Can these be made without a smoker?

    For sure! No smoker is needed. You are able to make them on the grill using the temperatures listed on the recipe card. The only thing you will be missing is the smoky flavor. Add a stop or two of liquid smoke to your sauce if you would like to have a smoky flavor without a smoker.

    Why are the edges of the pasta shell so crispy?

    If the edges of the shells are not kept moist enough, they will dry out. Be sure the bacon is touching the entire pasta shell. Extra sauce can also be brushed on the shells as they are in the final cook.

    👩‍🍳 Chef Tip

    female hand demonstrating how to wrap the bacon around the stuffed manacotti shell for Smoked Shotgun Shells Recipe

    When wrapping the shell with bacon you will get the best wrap by aligning the bacon with the angle of the cut edge of the shell.

    click to visit my amazon store front as an amazon associate I earn from qualifying purchases.
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    smoked shotgun shells recipe stack.

    Smoked Shotgun Shells

    Sarah Mock
    Use uncooked manicotti noodle shells and stuff them with a mixture of ground beef, spicy ground sausage, cream cheese, and shredded cheddar cheese then wrapped them in bacon.
    4.78 from 53 votes
    Pin Recipe Print Recipe Share by Text
    Note From Sarah

    There is more to a recipe than just the recipe card. Frequently Asked Questions within the blog post that you may find helpful. Simply scroll back up to read them!

    Prep time for the recipePrep Time 30 minutes mins
    Cook time for the recipeCook Time 2 hours hrs
    Cool TimeChilling 6 hours hrs
    total time to prep and cook the recipe.Total Time 8 hours hrs 30 minutes mins
    Prevent your screen from going dark, toggle to button to the right to turn GREEN
    Course Appetizer
    Cuisine American
    Makes 14 Shells
    Per Serving 641 kcal

    HELPFUL KITCHEN TOOLS

    Disposal Pastry Bags

    Ingredients
     

    • 1 package Manicotti shells
    • 1 pound Ground beef
    • 1 pound Italian Sausage, bulk sausage
    • 1 cup Shredded cheddar cheese
    • 4 ounces cream cheese
    • 1 pound bacon
    • 1 cup BBQ sauce

    Instructions
     

    • In a bowl combine the ground sausage, ground beef, cream cheese and shredded cheese.
      1 pound Ground beef, 1 pound Italian Sausage, bulk sausage, 1 cup Shredded cheddar cheese, 4 ounces cream cheese
    • Be sure the cream cheese and shredded cheddar cheese is thoroughly mixed throughout.
    • Fill a disposable piping bag with the meat mixture and squeeze the seasoned meat mixture into each raw shell.
      1 package Manicotti shells
    • Check to be sure that the meat is completely filling the pasta shell.
    • The meat will shrink as it cooks so don't be afraid to over-stuff the shells.
    • Wrap each stuffed manicotti shell with a piece of bacon. Allow the weight of the bacon to hang and pull as you wrap it around the shell.
      1 pound bacon
    • Place the wrapped shells on a baking sheet, cover with plastic wrap and allow the shells to rest in the refrigerator for a minimum of 6 hours to allow the pasta shells to start to soften.
    • Heat your smoker to 250 using your favorite wood pellets or smoking wood chips.
    • Place the stuffed shells on the grate and close the lid to trap the smoke.
    • Allow the shells to smoke, undisturbed for one hour.
    • After 60 minutes, squirt a line of BBQ sauce on each smoked shell.
      1 cup BBQ sauce
    • Raise the temperature of the smoker to 300. Brush the sauce from edge to edge, including the pasta shell to keep the shell from over cooking and getting crunchy.
    • Cook for 10 minutes, allowing the bacon to crisp and the sauce to concentrate.
    • Flip each shell, brushing on more barbecue sauce.
    • Bake for an additional 10 minutes until the bacon is crisp.
    • Be sure the internal temperature of each stuffed shell reaches 165F. Brush more sauce on each shell until your desired crispness and coating is achieved.

    Notes

    Can these be made without a smoker?
    For sure! No smoker is needed. You are able to make them on the grill using the temperatures listed on the recipe card. The only thing you will be missing is the smoky flavor. Add a stop or two of liquid smoke to your sauce if you would like to have a smoky flavor without a smoker.

    Nutrition

    Serving: 1shellCalories: 641kcalCarbohydrates: 21gProtein: 15gFat: 55gSaturated Fat: 22gPolyunsaturated Fat: 5gMonounsaturated Fat: 23gTrans Fat: 0.4gCholesterol: 95mgSodium: 597mgPotassium: 270mgFiber: 1gSugar: 8gVitamin A: 235IUVitamin C: 1mgCalcium: 87mgIron: 1mg

    Nutrition Disclosure

    Nutritional facts are estimates and are provided as a courtesy to the reader. Please utilize your own brand nutritional values to double check against our estimates. Nutritional values are calculated via a third party. Changing ingredients, amounts or cooking technique will alter the estimated nutritional calculations.

    Tried this recipe?Let us know how it was!

    Sharing of this recipe to social media is both encouraged and appreciated. Please share the direct link back to the recipe. Copy/Pasting and/or screenshots of the recipe to any social media is strictly prohibited. Content and photographs are copyright protected. SavoringTheGood®

    Sarah Mock of savoringthegood.com headshot 2018

    👩🏻‍🍳 Sarah Mock

    CEO/Owner/Founder/Culinary Blogger

    Sarah Mock is a classically trained Chef and graduate of Johnson & Wales University. A culinary blogger for 13 years Sarah helps the home cook prepare her recipes with professional results.

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    About Sarah Mock

    Sarah Mock is a classically trained Chef and graduate of Johnson & Wales University. A culinary blogger for 14 years Sarah helps the home cook prepare her recipes with professional results.

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      Recipe Rating




    1. Marcie Didley

      December 15, 2022 at 7:09 am

      Can these be made in the oven?

    2. Sarah Mock

      December 08, 2022 at 8:28 pm

      for sure! There are notes in the post and in the notes section of the recipe card with grill/oven instructions.

      Sarah

    3. Barbara

      December 08, 2022 at 5:06 pm

      I don’t have a smoker! (I’ve seen smokers)!
      Can these shotguns be made in an oven or on an outside bbq grill?

    4. Barbara

      November 08, 2022 at 12:32 pm

      5 stars
      These look amazing and I will def be trying them. Btw, what is wrong with ammunition? O.o

    5. Sarah Mock

      November 04, 2022 at 1:43 pm

      Ralph!!! That is AMAZING!!! Congrats on the amazing auction item. I so appreciate you sharing this with me.

      Sarah

    6. Ralph

      November 03, 2022 at 12:36 pm

      5 stars
      Followed the directions and the Shotgun Shells came out perfectly. I did add some of my special seasonings to the mixture of meat and cheese. I took a couple of dozen to a charity auction where they sold for $95 per dozen. They are a great munchie for our guys beer on the dock. A WINNER!

    7. Sarah Mock

      August 29, 2022 at 9:29 am

      hmmm I wonder if your store has different size shells. Mine only has one size but different parts of the country might have different sizes. Let me know how they worked out in the end.

      Sarah

    8. Sarah Mock

      August 29, 2022 at 9:28 am

      OOH! Love the tip on the 'jerky pistol'. I don't have one of those but I see how it would work out well.
      Thanks for the tip Iain!

      Sarah

    9. Iain Westbrook

      August 28, 2022 at 1:56 pm

      5 stars
      Tried this last night, used a "jerky pistol" with a long tip to fill the manicotti, almost split two open. The recipe is an excellent base from which to work in your own particular tastes. I used chorizo sausage instead of Italian and it worked out just fine.

    10. Bob

      August 28, 2022 at 1:24 pm

      4 stars
      Made these today as written. I have about 12 oz. Of meat mixture left over. Did I buy to small of a shell? Thought they were stuffed as much as possible. Any suggestions for using the left over meat? Will comment after I smoke tonight.

    11. Pam Corbridge

      July 31, 2022 at 10:59 pm

      Tried these tonight and they were good but instead of bbq sauce I thing a spaghetti sauce would be better

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    Sarah Mock is a classically trained Chef and graduate of Johnson & Wales University. A culinary blogger for 14 years Sarah helps the home cook prepare her recipes with professional results.
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